Milk Pastuerizer 5KLPH
A Milk Pasteurizer with a capacity of 5000 Liters Per Hour (5KLPH) is a large-scale industrial machine designed to pasteurize milk at a high rate. Here’s a detailed description of such a pasteurizer:
Capacity
5,000 Liters Per Hour (5KLPH): Capable of processing up to 5,000 liters of milk every hour, making it suitable for large dairy operations and processing plants.
Components
Raw Milk Inlet:
- The point where raw milk enters the pasteurizer. It usually has a filtration system to remove any large particles.
Heating Section:
- Plate Heat Exchanger (PHE): This section contains a series of plates where hot water or steam heats the milk to the desired pasteurization temperature.
- Heating Medium: Hot water or steam circulates through the heat exchanger to raise the milk temperature.
Holding Tube:
- Ensures that the milk is held at the pasteurization temperature for the required time (usually 15-20 seconds for HTST - High Temperature Short Time pasteurization).
Cooling Section:
- Another plate heat exchanger where the milk is rapidly cooled to the desired storage temperature (usually around 4°C).
Flow Diversion Valve (FDV):
- Ensures that any milk not meeting the required pasteurization temperature is diverted back to the heating section for reprocessing.
Pasteurized Milk Outlet:
- The point where pasteurized milk exits the machine, ready for further processing or packaging.
Features
- Automated Control System: Includes programmable logic controllers (PLCs) and a human-machine interface (HMI) for precise control over temperature and flow rates.
- Temperature Sensors and Controllers: Ensure accurate temperature control and monitoring throughout the process.
- Flow Control: Regulates the flow of milk to maintain consistent processing rates.
- Sanitary Design: Made from stainless steel to meet food safety standards and facilitate easy cleaning and maintenance.
- Safety Features: Includes alarms and safety interlocks to protect both the equipment and operators.
Benefits
- Efficient Processing: High throughput capacity allows for large volumes of milk to be pasteurized quickly.
- Consistent Quality: Automated controls ensure consistent pasteurization, enhancing milk safety and quality.
- Energy Efficiency: Modern designs often include energy recovery systems to reduce overall energy consumption.
- Versatility: Can be used for various dairy products, including milk, cream, and other liquid dairy products.
Applications
- Dairy Processing Plants: Suitable for large-scale dairy processing operations.
- Milk Cooperatives: Ideal for cooperatives that process milk from multiple sources.
- Food and Beverage Industry: Can be used in various segments requiring large-scale pasteurization of liquid products.
Maintenance and Cleaning
- CIP (Clean-In-Place) System: Many pasteurizers include CIP systems for automated cleaning and sanitization.
- Regular Maintenance: Periodic checks and maintenance are essential to ensure the longevity and efficient operation of the pasteurizer.
Each hybrid system is designed to meet specific needs and conditions, and the choice depends on factors like milk production volume, local climate, and energy costs.
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